The Factory of the Future runs on a Digital Twin
Unlock the power of data-driven manufacturing.
Coping with production pressures
In a competitive industrial landscape, operational intelligence is your greatest asset.
We provide the digital twin foundation to eliminate data silos, optimize production and transform your facility into a smarter, safer and more resilient factory of tomorrow.
The search for a Single Source of Truth
Manufacturing leaders are tasked with continuously optimizing complex production processes under high cost pressure.
As plants evolve, equipment is moved and new data streams are added, the lack of a reliable single-source-of-truth
creates significant operational and strategic risks.
Outdated plans & risky retrofits
Planning changes or retrofitting equipment based on inaccurate drawings leads to expensive on-site errors, project delays and a lack of ability to simulate changes.
Unplanned downtime
A reactive approach to maintenance and a lack of transparency into asset conditions result in unexpected and costly production standstills.
Disconnected data silos
Separate and un-connected IT and OT systems create a fragmented view of the factory, hindering collaboration and data-driven decision-making.
Hidden safety & sustainability gaps
A lack of clear visibility into hazard zones, energy flows and emissions makes it difficult to improve workplace safety and meet ESG targets.
From a fragmented view to a unified digital reality
qapture addresses these challenges by creating a precise, cost-effective digital replica of your entire facility through an exact 3D scan.
This digital twin serves as the single source of truth, integrating building layouts, machine placement and process data into one intuitive, visual platform.
It provides a completely new foundation for decisions – one that is visual, data-supported and accessible to every stakeholder, from the factory floor to the boardroom.
Core applications for Industrial Production
Smart Maintenance & Asset Optimization
Transition from reactive repairs to predictive maintenance. By integrating real-time data from sensors and control systems, your digital twin helps you anticipate maintenance needs early, reduce unplanned downtime and maximize asset availability.
Factory Layouting & Retrofitting
Plan and simulate rebuilds, extensions and equipment relocations with millimeter-level accuracy in a constantly updated virtual environment. Minimize planning errors, accelerate commissioning and optimize your factory layout for maximum throughput before a single bolt is turned.
Breaking Down Data Silos
Connect your disparate IT and OT systems. The digital twin creates a shared, visual data platform across all departments, fostering cross-functional collaboration and eliminating redundant or isolated data structures.
Achieving Sustainability Goals
Gain clear visibility into your resource consumption, emissions and space utilization in the context of your operations. The digital twin makes ESG-relevant data transparent, allowing you to monitor KPIs, identify savings and manage sustainability initiatives effectively.
Enhancing Health & Safety
Visualize and manage safety-critical areas, hazard zones and maintenance points in full operational context. Improve employee training, simplify inspections and support a culture of proactive workplace safety.
Your partner in building the Smart Factory
We turn complex challenges into lasting advantages for your business.
Proven expertise & success
We combine comprehensive know-how in reality capture and digital twins to offer solutions tailored to the manufacturing industry.
Our success with industrial leaders like voestalpine demonstrates our ability to deliver in complex, high-stakes environments.
A holistic, data-driven approach
Our solution provides a unified, intuitive and data-supported basis for all your decisions.
We enable cross-departmental collaboration, optimize resource usage and make your production more efficient, resilient and ESG-compliant.
Future-ready foundation
A partnership with qapture is a step towards the future of manufacturing.
Companies that work with us today are actively building the networked, data-based and adaptable factory of tomorrow.
Ready to build your factory's Digital Twin?
Let’s discuss how a digital twin can revolutionize your production processes.
Talk to our industrial expert to create a more intelligent, efficient and resilient factory.
